The leafs are packaged (bundles).28 to 35 pounds.Moist not wet !!!
Packaged Broadleaf will be packed in a container mid October. Then loaded on a boat. Off to the Dominican. There the leafs will be fermented , sorted leaf by leaf . Separated into different grades. Then the leafs are rolled on cigars.
Conditioning Broadleaf is an Art a Science. When tobacco is dry. The shed is rapped in plastic a huge steamer is brought to the out side. The steamer starts men hold the hoses and walk back and forth. 2 to 4 hours later. Men start removing the tobacco layer after layer.Placing moist tobacco into piles.
Putting up plastic is done with Three men and 2 ladders 10' furring strips. A few pounds of double sided nails couple hammers and 3 to 5 hours depending on the wind. Being 20' up on the ladder is no joke. 8 years ago i was on the ladder hanging plastic on a windy day . The Wind gusted behind the plastic .Ladder fell off the shed i let go hit the ground back first . Very stunned couldn't move then after the fall here comes this dam ladder truly like out of a movie. A friend coworker was there to push the ladder just before i hit me. Luck was on my side that day.
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